Full exam for Operations Management in the Management Engineering degree programme at Politecnico di Milano. The document covers: FOR THE TIMELINE PLEASE USE DIRECTLY THE EXCEL CELLS electronic customers order are sent daily orders+ forecast isseud to the supplier weekly production plans sent raw mat information 40 (size) 20 (size) 40 (surf) 10 (variant) 90% 95 100 85 3 2 2 90 3 3 50% dedicated TOTAL
Full exam for Operations Management in the Management Engineering degree programme at Politecnico di Milano. The document covers: FOR THE TIMELINE PLEASE USE DIRECTLY THE EXCEL CELLS electronic customers order are sent daily orders+ forecast isseud to the supplier weekly production plans sent raw mat information 40 (size) 20 (size) 40 (surf) 10 (variant) 90% 95 100 85 3 2 2 90 3 3 50% dedicated TOTAL
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FOR THE TIMELINE PLEASE USE DIRECTLY THE EXCEL CELLS electronic customers order are sent daily orders+ forecast isseud to the supplier weekly production plans sent raw mat information 40 (size) 20 (size) 40 (surf) 10 (variant) 90% 95 100 85 3 2 2 90 3 3 50% dedicated TOTAL TIMELINE 7.5 6.25 10 5 11.25 8.75 48.75 TROUGHPUT-TIME48.75 day 90 120 100 150 140 600 VA TIME 600 sec EPE computation EPE>= Ts/(Ta-Tp) sizes 4 surface 12 Cutting 0.167033 variant 48 Finishing 4.114286 Value StreamMapping IconsINFORMATIONFLOW ICONSMATERIALFLOW ICONS Inventory BoxPUSH ArrowFinished Goods to CustomerSupermarketPhysicalPull Manual Info FlowElectronicInfo FlowWeekly ScheduleScheduleKanbanHeijunka BoxPre-Shop-PullKaizen First-In-First-OutSequence FlowOperatorTruck ShipmentDaily shipmentsF I F O3300 units1200 units INFORMATIONFLOW ICONS Direct shipping XYZ Corp.Outside SourcesData BoxSupplierProductionplanningCustomerD= 400 pieces/dayDmix=MachiningC/T= 90C/O= 0 A= ShiftsCuttingC/T= 120/2 C/O= A= ShiftsFinishingC/T= 100 C/O= A= ShiftsChemical PaintingC/T= 150 C/O= A= ShiftsPackagingC/T= 140/2C/O= A= Shifts PressC/T= C/O= A= Shifts3000 units3300 units3300 units3300 units3300 unitsEvery 2 weeks shipments FOR THE TIMELINE PLEASE USE DIRECTLY THE EXCEL CELLS Stages Formula Value Notes 1 AND 4 AND 5 TA/D 202.5 SEC/PC 2 AND 3 TA/D 135 SEC/PC ChoiceFGW/MTS Drivers CONTINUOUS FLOW 1 Stages to be coupledpackaging + chemical painter (before I dedicate one operator of pack 100% to the product family we are considering) Variables Formula Value Notes N ope WCT/TT 1.432098765 2 operators CT max CT 150 sec CO max CO 40 min A PRODUCT OF AVAILABILITIES 0.765 # shifts 3 3 DECAF CONDITION Dedicated?YES (I dedicate one operator of pack 100% to the product family we are considering) Capable?CT<TT --> 150<202,5…
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