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Exam DMPS ExercisesPart

University study material for Design and Management of Production Systems in the Mechanical Engineering degree programme at Politecnico di Milano. The document covers: DMPS 18 June 2019 Prof. S. Terzi – Room L01 ID Code Student (Surname – Name) Personal Code «T» «CognomeNome» «Codice_persona» Exercise 1 - 7 points- ONLY WHAT YOU WRITE IN THE DEDICATED SPACES WILL BE EVALUATED You are asked to design an automated transfer line that can perform

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University study material for Design and Management of Production Systems in the Mechanical Engineering degree programme at Politecnico di Milano. The document covers: DMPS 18 June 2019 Prof. S. Terzi – Room L01 ID Code Student (Surname – Name) Personal Code «T» «CognomeNome» «Codice_persona» Exercise 1 - 7 points- ONLY WHAT YOU WRITE IN THE DEDICATED SPACES WILL BE EVALUATED You are asked to design an automated transfer line that can perform

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DMPS 18 June 2019 Prof. S. Terzi – Room L01 ID Code Student (Surname – Name) Personal Code «T» «CognomeNome» «Codice_persona» Exercise 1 - 7 points- ONLY WHAT YOU WRITE IN THE DEDICATED SPACES WILL BE EVALUATED You are asked to design an automated transfer line that can perform the following processing cycle, using the “Ranked Positional Weighting” approach (also called Positional Weight Priority Index) following the Station Oriented Procedure and adopting MAXDUR as sub-criterion. Task Precedence Processing time (min) 1 - 0,31 2 - 0,5 3 1 0,3 4 1 0,24 5 1,2 0,12 6 3,4 0,33 7 5 0,29 8 6,7 0,38 9 7 0,25 10 8,9 0,45 Please, using a Theoretical Production Capacity (TPC) of 75 pieces/hours, compute the reference Cycle Time needed to balance the line. Then, draw the precedence diagram of the production tasks and calculate as well the minimum number of needed workstations. Please, state clearly your solution (allocating tasks in each single station according to the criteria specified above) following the schema proposed. At the end, calculate the line efficiency. Cycle Time ______________ Precedence diagram Minimum number of workstations _____________________________________ DMPS 18 June 2019 Prof. S. Terzi – Room L01 ID Code Student (Surname – Name) Personal Code «T» «CognomeNome» «Codice_persona» Solution Task ti (min) PW (min) 1 0,31 2 0,5 3 0,3 4 0,24 5 0,12 6 0,33 7 0,29 8 0,38 9 0,25 10 0,45 1 2 3 Available Allocated Allocated Time Cumulative Allocated Time 4 5 6 Available Allocated Allocated Time Cumulative Allocated Time Efficiency _______________________________ DMPS 18 June 2019 Prof. S. Terzi – Room L01 ID Code Student (Surname – Name) Personal Code «T» «CognomeNome» «Codice_persona» Exercise 2 - 7 points- ONLY WHAT YOU WRITE IN THE DEDICATED SPACES WILL BE…

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